Production Capacity for the plant |
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| Description | Daily Production capacity (Per 8 hour shift) |
| Aluminum Profiles | 10 MT |
| Sheets, Panels, Frames, Etc. | 1000 Sq.m |
| Accessories | 10000 Sets |
Capabilities of the plant |
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| Description | Maximum Tolerances of Size, Weight Etc. |
| Aluminum profiles | 6800 mm |
| length Sheets, Frames, Arches Etc. | 6800 mm Length x 1500 mm Height x 400 mm Wide Accessories |
| Extruded or Cast Aluminum Mild Steel | 6800 mm Length x 1500 mm Height x 400mm Wide upto 150 Kgs Weight |
| Galvanized Steel | Electro Galvanized Sections only. 6800 mm Length x 1500 mm Height x 400mm Wide upto 150 Kgs Weight |
Production Design |
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| 5 to 12 tonnes/ (8hr) shift, single colour. | |
| 2 to 5 tonnes/(8hr) shift, multiple colours (Each colour change requires 2 to 3 hrs for booth cleaning). | |
List up of important machineries |
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Online QC Checking QCI checks the loads for conformation to quality standards. And records the values in Online Quality Inspection Report GALCO-QC/03 and in Online Quality Read
Jigging The transferred materials are opened (unbundled) and checked by the Jiggers for damages and for determining the type of cleaning requirement. Read
Pre Treatment
Stage 1- Alkaline Etch (AD De Greaser/Etcher �Alkaline Medium) The Degreaser/Etcher removes the Rust, dirt, oil etc on the sections
Read
Powder Coating is applied automatically with automatic guns and the operator provides manual touch up (Optional) if required at Faraday cage areas and or on complex sections Read
Curing The powder coating oven will be set so as to achieve a temperature of 200 degrees on the metal for 10 minutes. The Powder Coated Loads passes through Read
Off loading After curing, the Loads are offloaded by Offloading personnel and transferred from the conveyor to the unloading Jacks. Read
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